Measurement Equipment
Transducers with charge output
Transducers with charge output have some special properties which require particular attention in order to obtain precise measuring results:
- Always use special low noise cables.
- The cable length must not exceed 10 meters.
- The cable should not be moved during measurement.
- All connector nuts must be tightened.
Preferably charge amplifiers should be used. It is also possible to use AC voltage amplifiers with high impedance input. Both principles are described below.
1. Charge amplifiers
Accelerometers with charge output generate an output signal in the range of some picocoulombs (1 pC = 1000 fC) with a very high impedance. To process this signal by standard AC measuring equipment it needs to be transformed into a low impedance voltage signal.
Preferably, charge amplifiers are used for this purpose. The input stage of a charge amplifier features a capacitive feedback circuit which balances the effect of the applied charge input signal. The feedback signal is then a measure of input charge. The following picture shows a typical charge input stage:
The input charge qin is applied to the summing point (inverting input) of the amplifier. It is distributed to the cable capacitance Cc, the amplifier input capacitance Cinp and the feedback capacitor Cf.
The node equation of the input is therefore:
qin = qc + qinp + qf
Using the electrostatic equation:
q = u · C
and substituting qc, qinp and qf:
qin = uinp · (Cc + Cinp) + uf · Cf
Since the voltage difference between the inverting and the non-inverting input of a differential amplifier becomes zero under normal operating conditions, we can assume that the input voltage of the charge amplifier uinp will be equal to GND potential. With uinp = 0 we may simplify the equation:
qin = uf · Cf
and solving for the output voltage uout:
uout = uf = qin / Cf
The result shows clearly that the output voltage of a charge amplifier only depends on the charge input and the feedback capacitance. Input and cable capacitances have no influence on the output signal. This is a significant fact when measuring with different cable lengths and types.
Referring to the upper picture, the feedback resistor Rf has the function to provide DC stability to the circuit and to define the lower frequency limit of the amplifier.
The circuit in the upper picture only represents the input stage of a charge amplifier. Other stages like voltage amplifiers, buffers filters and integrators are not shown.
Typical charge amplifiers are, for example, the M68 series signal conditioners.
2. High-impedance voltage amplifiers
Instead of charge amplifiers, high impedance voltage amplifiers can be used with charge mode transducers. In this case, however, the capacitances of sensor, cable, and amplifier input must be considered (see the following picture).
The voltage sensitivity of an accelerometer with known charge sensitivity Bqa and inner capacitance Ci is calculated to:
Bua = Bqa / Ci
The values for Bqa and Ci can be found in the sensor data sheet.
Taking into account the capacitance of the sensor cable Cc and the input capacitance Cinp of the voltage amplifier, the resulting voltage sensitivity B´ua will become lower than Bua:
B´ua = Ci / (Ci + Cc + Cinp)
A typical 1.5 m low noise cable model 009 has a capacitance of approximately 135 pF.
The lower frequency limit fl will also be influenced by Cc, Cinp and Rinp:
The lower frequency limit increases with decreasing input resistance.
Example: A charge mode accelerometer Model KS50 with inner capacitance Ci = 1.4 nF is connected to a typical scope input with Rinp = 10 MOhms and Cinp = 20 pF. The sensor cable has a capacitance of 135 pF.
Result: The lower frequency limit will be at about 10 Hz.
IEPE compatible accelerometers
A special feature of IEPE compatible transducers is that power supply and measuring signal are transmitted via the same cable. That is why an IEPE compatible transducer, like a transducer with charge output, requires only one single-ended shielded cable.
The following picture shows the principle circuit diagram.
The integrated sensor electronics is powered with constant current in the range between 2 and 20 mA.
A typical value is 4 mA. Some battery powered instruments even work at 1 mA.
The constant current Iconst is fed into the signal cable of the sensor.
The supply current and the length of the cable may influence the upper frequency limit.
The de-coupling capacitor Cc keeps DC components away from the signal conditioning circuit. The combination of Cc and Rinp acts as a high pass filter. Its time constant should be sufficiently high to let all relevant low frequency components of the sensor signal pass.
Important:
- Under no circumstances a voltage source without constant current regulation should be applied to an IEPE compatible transducer.
- False polarization of the sensor cable may immediately destroy the built-in electronics.
The following picture shows that IEPE compatible transducers provide an intrinsic self-test feature.
By means of the bias voltage at the input of the instrument the following operating conditions can be detected:
UBIAS < 0.5 to 1 V: Short-circuit or negative overload
1 V < UBIAS < 18 V: O.K., output within the proper range
UBIAS > 18 V: Positive overload or input open (cable broken or not connected)
A variety of instruments are equipped with a constant current sensor supply. Examples from IDS Innomic are the signal conditioners of the M68 series, M108, M116 and M32, the vibration monitor M12B or the vibration calibrating system VC110. The constant current source may also be a separate unit, for example model M28.
Suitable for the connection the sensors with built-in electronics is the VibroMatrix system as well.
Intelligent accelerometers acc. to IEEE 1451.4
The standard IEEE 1451, discussed in recent time, complies with the increasing importance of digital data acquisition systems. IEEE 1451 mainly defines the protocol and network structure for sensors with fully digital output. The part IEEE 1451.4, however, deals with "Mixed Mode Sensors", which have a conventional IEPE compatible output, but contain in addition a memory for an "Electronic Data Sheet". This data storage is named "TEDS" (Transducer Electronic Data Sheet). The memory of 256 bits contains all important technical data which are of interest for the user:
- Model and version number
- Serial number
- Manufacturer
- Type of transducer, physical quantity
- Sensitivity
- Last calibration date
In addition to this data programmed by the manufacturer, the user can store information for identification of the measuring point.
The Transducer Electronic Data Sheet provides several advantages:
- When measuring at many measuring points it will make it easier to identify the different sensors as belonging to a particular input. It is not necessary to mark and track the cable, which takes up a great deal of time.
- The measuring system reads the calibration data automatically. Till now it was necessary to have a data base with the technical specification of the used transducers, like serial number, measured quantity, sensitivity etc.
- The sensor self-identification allows to change a transducer with a minimum of time and work ("Plug & Play").
- The data sheet of a transducer is a document which often gets lost. The so called TEDS sensor contains all necessary technical specification. Therefore, you are able to execute the measurement, even if the data sheet is just not at hand.
The standard IEEE 1451.4 is based on the IEPE standard. Therefore, TEDS transducers can be used like common IEPE transducers.
If a constant current source is applied, the sensor will act like a normal IEPE compatible sensor.
Programming and reading the built-in non-volatile 256 Bit memory DS2430 is also done via the sensor cable. The communication uses Dallas Semiconductor’s 1-Wire® protocol.
For data exchange TTL level with negative polarity is used. This makes it possible to separate analog and digital signals inside the sensor by two simple diodes.
Copyright (C) 2008 Metra Mess- und Frequenztechnik, edited by IDS Innomic.
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